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Wet & Dry Scrubbers
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Wet & Dry Scrubbers

Our Wet and Dry Scrubber systems are engineered to meet US EPA MACT, EU IED, and local acid-gas emission limits, with removal efficiencies validated against SOx, HCl, NOx, and particulate targets used by global power, chemical, and waste-to-energy operators.

Wet & Dry Scrubbers Manufacturers


Engineering & Working Principle

Wet Scrubbers (Venturi, Packed Bed, Spray Tower): Gas contacts a scrubbing liquid (water or alkaline reagent) at controlled liquid-to-gas (L/G) ratios of 0.5–3 L/m³, achieving intimate gas-liquid contact through venturi throats, packed media, or fine sprays. Absorbed pollutants form a slurry, which is dewatered and treated per local discharge norms.

Dry Scrubbers (Dry Sorbent Injection / Circulating Fluid Bed): A fine alkaline sorbent (hydrated lime, sodium bicarbonate) is injected into the gas stream at controlled stoichiometric ratios (1.2–2.0x theoretical), reacting with acid gases before being captured downstream by a baghouse — producing a dry, easily disposed byproduct with zero wastewater.

Technical Specifications

  • SOx removal efficiency: 90–98% (wet limestone/lime systems)
  • HCl/acid gas removal: up to 99% (dry sorbent injection)
  • Particulate removal (with downstream baghouse): >99.5%
  • L/G ratio (wet): 0.5–3 L/m³
  • Sorbent stoichiometric ratio (dry): 1.2–2.0x theoretical
  • Construction: FRP, PP-lined, or high-alloy steel for corrosive service

Standards Compliance

Engineered to support compliance with US EPA MACT/NESHAP, EU IED BAT reference documents, and CPCB emission norms

Key Features

  • Venturi, packed-bed, and spray-tower wet designs
  • Zero-wastewater dry sorbent injection option
  • Corrosion-resistant FRP/PP/alloy construction
  • Automated pH and reagent dosing control (wet systems)
  • Real-time emission monitoring integration (CEMS-ready)

Applications

Waste-to-energy and incineration plants, chemical and pharmaceutical manufacturing, power generation, fertilizer plants, metal processing, and odor control.

Why It Outperforms Standard Designs

Our scrubbers are sized using validated mass-transfer models (not generic L/G assumptions), and are CEMS-integration ready from day one — matching the compliance-grade monitoring standard required by EU IED and US EPA permitted facilities.

Benefits

  • Achieves compliance with the world's strictest acid-gas emission limits
  • Dry systems eliminate wastewater treatment liability entirely
  • Reduces corrosion-related maintenance through proper material selection
  • CEMS-ready design simplifies regulatory reporting

Need to Make An Enquiry

Wet scrubbers (venturi, packed-bed, spray tower) are ideal when you need combined particulate and gas removal and can manage wastewater treatment; dry scrubbers (sorbent injection) are preferred when you want zero wastewater liability and easier byproduct disposal.

Wet lime/limestone systems typically achieve 90–98% SOx removal; dry sorbent injection systems can achieve up to 99% HCl and acid-gas removal depending on stoichiometric ratio and contact time.

Both — wet scrubbers (especially venturi types) remove particulates through liquid-droplet impaction, while dry scrubbers rely on a downstream baghouse to capture the reacted dry byproduct along with any particulate matter.

Yes — our scrubber systems are CEMS-integration ready from design stage, simplifying regulatory reporting for facilities operating under EU IED or US EPA permit conditions.

FRP, PP-lined vessels, or high-alloy steel are selected based on the specific acid gas composition and concentration, ensuring long service life without the corrosion-related failures common in improperly specified scrubbers.

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